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- Strana / 232
- Tabulka s obsahem
- KNIHY
- Series D8 1
- User’s Guide 1
- Warranty 2
- Table of Contents 3
- 4 Operation and Setup 77 5
- 5 Tuning and Control 111 6
- 8 Specifications 179 8
- Glossary 197 9
- Index 205 9
- Menu Structure 213 9
- List of Figures 11
- List of Tables 15
- 8 Specifications 17
- System Overview 19
- Getting Started 20
- Product Features 20
- D8 Parts List 23
- D8x0-0000-xx0x 23
- Technical Description 24
- D8SI _ _ - _ _ - _ _ 24
- Front Panel Description 25
- Figure 1.4 D8 Front Panel 25
- D8 Cabling 26
- External Safety Devices 26
- Power-Fail Protection 27
- Installation 29
- Typical Installation 30
- Recommended Tools 31
- Mounting the Controller 31
- Figure 2.3 Wiring Clearances 32
- Figure 2.4 Mounting Bracket 33
- Mounting the TB50 34
- Mounting with Standoffs 35
- Mounting the Power Supply 36
- Mounting 37
- Dimensions 37
- System Wiring 38
- Noise Suppression 39
- Ground Loops 40
- Power Connections 41
- Table 2.2 Power Connections 42
- Connecting the TB50 to the D8 43
- Testing the System 44
- Sensor Wiring 45
- Input Wiring Recommendations 46
- Thermocouple Connections 47
- RTD Input Connections 48
- Voltage Input Connections 48
- Current Input Connections 48
- Output Wiring Recommendations 49
- Cable Tie Wraps 49
- Digital Outputs 49
- Stored in the Controller 50
- Configuring Outputs 51
- Output Connections 51
- External Power Supply 52
- CPU Watchdog Timer 52
- TB18 Connections 54
- TB50 Connections 55
- Wiring the Serial DAC 57
- Connector Type 58
- Figure 2.28 Pinout 59
- Table 2.8 DeviceNet Connector 59
- Network Length 60
- Baud Rate (Data Rate) 60
- Node Address (MAC ID) 60
- Status Indicators 61
- Indicator Light Description 62
- Communicating by DeviceNet 63
- Found Devices 65
- Table 3.1 Number of Bytes 66
- Mapping Polled I/O Data 68
- Assigning PLC Addresses 69
- Sample Ladder Logic 71
- Size of the message 75
- Non-Numeric Settings 76
- Bit-Wise Values 77
- D8 DeviceNet Overview 78
- DeviceNet Objects 79
- Message Router Object 80
- DeviceNet Object 81
- Assembly Object 81
- Poll Connection 82
- Connection Object 84
- Input Object 85
- Output Object 86
- (Instances 1 to 4 or 8) 87
- Control Object 88
- Alarm Object 89
- PV Retransmit Object 90
- Ratio Object 91
- Cascade Object 92
- Global Object 93
- (Instance 1) 94
- Operation and Setup 95
- Figure 4.2 Keypad Navigation 97
- Displays 98
- Alarm Displays 99
- How to Acknowledge an Alarm 100
- System Alarm Messages 100
- Job Display 101
- Changing the Set Point 102
- How to Access the Setup Menus 104
- How to Edit a Setup Parameter 104
- Control Algorithm 105
- Control Output Signal Forms 105
- Heat and Cool Outputs 105
- Feedback 105
- Setting Up a Process Input 106
- Figure 4.6 Input Scaling 107
- Situation 107
- Table 4.4 Input Readings 108
- Table 4.5 Scaling Values 108
- Autotuning 109
- Prerequisites 110
- How to Autotune a Loop 110
- Setting Up Alarms 111
- Thermocouple Open Alarm 112
- Thermocouple Reversed Alarm 112
- Thermocouple Short Alarm 112
- RTD Open and RTD Fail Alarms 112
- Process Alarms 113
- Alarm High and Alarm Low 114
- Deviation Alarms 114
- Global Alarm 115
- Variable Retransmit 117
- Variable Retransmit Example 117
- Setting Up Cascade Control 118
- Loop Has Heat Output Only 119
- How To Set Up Cascade Control 120
- Setting Up Ratio Control 122
- How to Set Up Ratio Control 123
- Loop (Loop 2) in the Example 124
- Loop (Loop 2) for the Example 125
- Loop (Loop 1) in the Example 126
- Tuning and Control 129
- On/Off Control 130
- Proportional Control (P) 130
- Proportional 131
- Proportional Band Settings 133
- Integral Settings 133
- Derivative Settings 134
- Proportional Band Only (P) 135
- Control Outputs 136
- Analog Outputs 137
- Output Filter 138
- Reverse and Direct Action 138
- Menu and Parameter Reference 139
- Set Point 140
- Heat/Cool Output 140
- Overview of the Setup Menus 141
- >< 142
- Global Setup Menu 143
- BCD Job Load 144
- BCD Job Load Logic 144
- Mode Override 145
- Power Up Alarm Delay 146
- Power Up Loop Mode 146
- Keypad Lock 147
- AC Line Frequency 147
- Digital Output Alarm Polarity 147
- Baud Rate 148
- Module LED 148
- Network LED 148
- Bus Off Count 148
- Input Menu 149
- Loop Name 150
- Input Units 150
- Calibration Offset 150
- Display Format 151
- Input Range High 152
- Input High Signal 152
- Input Range Low 153
- Input Low Signal 153
- Input Filter 153
- Control Menu 154
- Heat/Cool Integral 155
- Heat/Cool Derivative 155
- Heat/Cool Manual Reset 155
- Heat/Cool Filter 155
- Hysteresis 156
- Restore Automatic Mode 156
- Output Menu 157
- Heat/Cool Cycle Time 158
- Heat/Cool SDAC Signal 158
- Heat/Cool SDAC Low Signal 158
- Heat/Cool SDAC High Signal 158
- Heat/Cool Action 159
- Heat/Cool Power Limit 159
- Heat/Cool Power Limit Time 159
- Sensor Fail Heat/Cool Output 160
- Alarms Menu 161
- Alarm High Output 162
- Alarm High Function 162
- High Deviation Value 163
- High Deviation Function 163
- High Deviation Output 163
- Low Deviation Value 163
- Low Deviation Function 163
- Low Deviation Output 164
- Alarm Low Set Point 164
- Alarm Low Function 164
- Alarm Low Output 164
- Alarm Hysteresis 165
- Alarm Delay 165
- Heat/Cool Output Retransmit 166
- Cascade Menu 167
- Ratio Menu 168
- I/O Tests Menu 169
- Digital Inputs 170
- Keypad Test 170
- Display Test 170
- Test Digital Output 1 to 20 171
- Alarm Acknowledge 171
- Alarm Enable 171
- Alarm Function 172
- Alarm Status 172
- Ambient Sensor Reading 173
- Inactivity Fault 174
- When There is a Problem 175
- Returning a Unit 176
- Ambient Warning 178
- Failed Sensor Alarms 178
- System Alarms 178
- Other Behaviors 179
- Descriptions 180
- Low Power 181
- Battery Dead 181
- H/W Error: Gain or Offset 182
- H/W Error: Ambient 183
- Keys Do Not Work 184
- Checking Analog Inputs 184
- Earth Grounding 185
- Testing the TB18 and TB50 186
- Clearing the RAM 187
- Installing Scaling Resistors 190
- Current Inputs 191
- Voltage Inputs 192
- RTD Inputs 193
- SERIAL DAC 194
- Configuring Dual DAC Outputs 195
- Specifications 197
- 96 mm (3.78 in) 198
- Table 8.4 D8 Connections 199
- Figure 8.3 TB50 Dimensions 200
- Table 8.6 TB50 Connections 200
- SCSI Cable 201
- Table 8.9 Analog Inputs 203
- Resolution 204
- Table 8.13 Digital Inputs 205
- Power Supply 207
- Dual DAC Specifications 209
- Dual DAC Inputs 210
- Dual DAC Analog Outputs 210
- Serial DAC Specifications 211
- Serial DAC Inputs 212
- Serial DAC Analog Outputs 213
- Declaration of Conformity 214
- Glossary 215
- — A po wer switching 220
- 68, 132 223
- 83, 164 225
- Index Series D8 User’s Guide 230
- Menu Structure 231
Shrnutí obsahu
Series D8 User’s Guide Watlow Anafaze 1241 Bundy Blvd.Winona, MN 55987 Customer Service: Phone... 1-800-414-4299Fax ... 1-800-445-8992
Table of Contents Series D8 User’s Guideviii Watlow Anafaze Doc. 0600-3120-2000
Chapter 4: Operation and Setup Series D8 User’s Guide82 Watlow Anafaze Doc. 0600-3120-2000Table 4.2 Alarm Codes and Messages for Process and Failed Se
Series D8 User’s Guide Chapter 4: Operation and SetupDoc. 0600-3120-2000 Watlow Anafaze 83Table 4.3 System Alarm MessagesJob DisplayThe job display ap
Chapter 4: Operation and Setup Series D8 User’s Guide84 Watlow Anafaze Doc. 0600-3120-2000Changing the Set PointHow to Manually Change the Set PointSt
Series D8 User’s Guide Chapter 4: Operation and SetupDoc. 0600-3120-2000 Watlow Anafaze 85Changing the Control Mode and Output PowerThe D8 has four co
Chapter 4: Operation and Setup Series D8 User’s Guide86 Watlow Anafaze Doc. 0600-3120-2000Accessing and Navigating the Setup MenusUse the setup menus
Series D8 User’s Guide Chapter 4: Operation and SetupDoc. 0600-3120-2000 Watlow Anafaze 87Setting Up Closed-Loop ControlClosed-loop control is used to
Chapter 4: Operation and Setup Series D8 User’s Guide88 Watlow Anafaze Doc. 0600-3120-2000How to Set Up Closed-Loop ControlTo set up closed-loop contr
Series D8 User’s Guide Chapter 4: Operation and SetupDoc. 0600-3120-2000 Watlow Anafaze 89 Figure 4.6 Input ScalingThe range for set points and alarms
Chapter 4: Operation and Setup Series D8 User’s Guide90 Watlow Anafaze Doc. 0600-3120-2000• Input signal high = 20 mA/20 mA = 1.0 = 100%• For the Inpu
Series D8 User’s Guide Chapter 4: Operation and SetupDoc. 0600-3120-2000 Watlow Anafaze 91Table 4.6 Input Readings and CalculationsTable 4.7 Scaling V
0600-3120-2000 Watlow Anafaze ix List of Figures 1 System Overview Figure 1.1—D8 Standard Parts List 5Figure 1.2—D8 Special Inputs Parts List
Chapter 4: Operation and Setup Series D8 User’s Guide92 Watlow Anafaze Doc. 0600-3120-2000and there must be sufficient time for the controller to dete
Series D8 User’s Guide Chapter 4: Operation and SetupDoc. 0600-3120-2000 Watlow Anafaze 935. Access the setup menus (see page 86). Go to the Input fil
Chapter 4: Operation and Setup Series D8 User’s Guide94 Watlow Anafaze Doc. 0600-3120-2000Thermocouple Open AlarmThe thermocouple open alarm occurs if
Series D8 User’s Guide Chapter 4: Operation and SetupDoc. 0600-3120-2000 Watlow Anafaze 95The RTD alarms are enabled on any channel with Input Type se
Chapter 4: Operation and Setup Series D8 User’s Guide96 Watlow Anafaze Doc. 0600-3120-2000Alarm Function: Standard Alarm or Boost OutputYou can config
Series D8 User’s Guide Chapter 4: Operation and SetupDoc. 0600-3120-2000 Watlow Anafaze 97set separate high and low deviation values at the HiDeviatio
Chapter 4: Operation and Setup Series D8 User’s Guide98 Watlow Anafaze Doc. 0600-3120-2000Typical uses include data logging to analog recording sys-te
Series D8 User’s Guide Chapter 4: Operation and SetupDoc. 0600-3120-2000 Watlow Anafaze 99Figure 4.8 Application Using ProcessVariable RetransmitTable
Chapter 4: Operation and Setup Series D8 User’s Guide100 Watlow Anafaze Doc. 0600-3120-2000To complete this configuration, the output for loop 2 must
Series D8 User’s Guide Chapter 4: Operation and SetupDoc. 0600-3120-2000 Watlow Anafaze 101Figure 4.9 Secondary Set Point When Primary Loop Has Heat a
List of Figures Series D8 User’s Guidex Watlow Anafaze Doc. 0600-3120-2000 3 Communicating by DeviceNet Figure 3.1—RSNetWorx On-line with Found Devi
Chapter 4: Operation and Setup Series D8 User’s Guide102 Watlow Anafaze Doc. 0600-3120-2000How To Set Up Cascade Control1. For the primary cascade loo
Series D8 User’s Guide Chapter 4: Operation and SetupDoc. 0600-3120-2000 Watlow Anafaze 103Figure 4.11 Example Application UsingCascade ControlTable 4
Chapter 4: Operation and Setup Series D8 User’s Guide104 Watlow Anafaze Doc. 0600-3120-2000With proportional control, when loop 1 is at set point, its
Series D8 User’s Guide Chapter 4: Operation and SetupDoc. 0600-3120-2000 Watlow Anafaze 105 Figure 4.13 Relationship Between the Process Variable on t
Chapter 4: Operation and Setup Series D8 User’s Guide106 Watlow Anafaze Doc. 0600-3120-2000Figure 4.14 Application Using Ratio ControlTable 4.11 Ratio
Series D8 User’s Guide Chapter 4: Operation and SetupDoc. 0600-3120-2000 Watlow Anafaze 107How to Set Up Differential ControlSet up differential contr
Chapter 4: Operation and Setup Series D8 User’s Guide108 Watlow Anafaze Doc. 0600-3120-2000Typically, a voltage or current source is connected to an a
Series D8 User’s Guide Chapter 4: Operation and SetupDoc. 0600-3120-2000 Watlow Anafaze 109Table 4.14 Parameter Settings for the Ratio Loop (Loop 2) i
Chapter 4: Operation and Setup Series D8 User’s Guide110 Watlow Anafaze Doc. 0600-3120-2000
Doc. 0600-3120-2000 Watlow Anafaze 1115Tuning and ControlThis chapter describes the different methods of control avail-able with the D8. This chapter
Series D8 User’s Guide List of FiguresDoc. 0600-3120-2000 Watlow Anafaze xi 7 Troubleshooting and Reconfiguring Figure 7.1—Removal of Electronics As
Chapter 5: Tuning and Control Series D8 User’s Guide112 Watlow Anafaze Doc. 0600-3120-2000On/Off ControlOn/off control is the simplest way to control
Series D8 User’s Guide Chapter 5: Tuning and ControlDoc. 0600-3120-2000 Watlow Anafaze 113Figure 5.2 Proportional ControlProportional and Integral Con
Chapter 5: Tuning and Control Series D8 User’s Guide114 Watlow Anafaze Doc. 0600-3120-2000Proportional, Integral and Derivative Control (PID)Derivativ
Series D8 User’s Guide Chapter 5: Tuning and ControlDoc. 0600-3120-2000 Watlow Anafaze 115Setting Up and Tuning PID LoopsAfter installing your control
Chapter 5: Tuning and Control Series D8 User’s Guide116 Watlow Anafaze Doc. 0600-3120-2000Table 5.2 Integral Term and Reset SettingsAs a general rule,
Series D8 User’s Guide Chapter 5: Tuning and ControlDoc. 0600-3120-2000 Watlow Anafaze 117General PID Constants by ApplicationThis section gives PID v
Chapter 5: Tuning and Control Series D8 User’s Guide118 Watlow Anafaze Doc. 0600-3120-2000Control OutputsThe controller provides open collector output
Series D8 User’s Guide Chapter 5: Tuning and ControlDoc. 0600-3120-2000 Watlow Anafaze 119Distributed Zero Crossing (DZC) With DZC outputs, the PID al
Chapter 5: Tuning and Control Series D8 User’s Guide120 Watlow Anafaze Doc. 0600-3120-2000Output FilterThe output filter digitally smooths PID control
Doc. 0600-3120-2000 Watlow Anafaze 1216Menu and Parameter ReferenceThe D8 has operator and setup parameters that let you change the configuration of t
List of Figures Series D8 User’s Guidexii Watlow Anafaze Doc. 0600-3120-2000
Chapter 6: Menu and Parameter Reference Series D8 User’s Guide122 Watlow Anafaze Doc. 0600-3120-2000Set PointEnter the desired value for the process
Series D8 User’s Guide Chapter 6: Menu and Parameter ReferenceDoc. 0600-3120-2000 Watlow Anafaze 123Process VariableIndicates the value measured by t
Chapter 6: Menu and Parameter Reference Series D8 User’s Guide124 Watlow Anafaze Doc. 0600-3120-2000Figure 6.2 Setup Menus and ParametersOutputHeat o
Series D8 User’s Guide Chapter 6: Menu and Parameter ReferenceDoc. 0600-3120-2000 Watlow Anafaze 125Global Setup MenuUse the Global setup menu to set
Chapter 6: Menu and Parameter Reference Series D8 User’s Guide126 Watlow Anafaze Doc. 0600-3120-2000If you have enabled remote job selection (see BCD
Series D8 User’s Guide Chapter 6: Menu and Parameter ReferenceDoc. 0600-3120-2000 Watlow Anafaze 127Values: 1=true (0) or 0=true (1). Values in paren
Chapter 6: Menu and Parameter Reference Series D8 User’s Guide128 Watlow Anafaze Doc. 0600-3120-2000Mode Override Digital Input ActiveChoose whether
Series D8 User’s Guide Chapter 6: Menu and Parameter ReferenceDoc. 0600-3120-2000 Watlow Anafaze 129Keypad LockSet this parameter to on to disable th
Chapter 6: Menu and Parameter Reference Series D8 User’s Guide130 Watlow Anafaze Doc. 0600-3120-2000Table 6.6 Digital Output Alarm PolarityMAC IDThe
Series D8 User’s Guide Chapter 6: Menu and Parameter ReferenceDoc. 0600-3120-2000 Watlow Anafaze 131Model and Firmware VersionThe last parameter in t
Doc. 0600-3120-2000 Watlow Anafaze xiii List of Tables 2 Installation Table 2.1—Cable Recommendations 21Table 2.2—Power Connections 24Table 2.
Chapter 6: Menu and Parameter Reference Series D8 User’s Guide132 Watlow Anafaze Doc. 0600-3120-2000Loop NameEnter a two-character name for the loop.
Series D8 User’s Guide Chapter 6: Menu and Parameter ReferenceDoc. 0600-3120-2000 Watlow Anafaze 133Decimal Placement for DeviceNet: See Decimal Plac
Chapter 6: Menu and Parameter Reference Series D8 User’s Guide134 Watlow Anafaze Doc. 0600-3120-2000Table 6.10 Display FormatsInput Range HighFor a p
Series D8 User’s Guide Chapter 6: Menu and Parameter ReferenceDoc. 0600-3120-2000 Watlow Anafaze 135Input Range LowFor a process input, enter the low
Chapter 6: Menu and Parameter Reference Series D8 User’s Guide136 Watlow Anafaze Doc. 0600-3120-2000Control MenuUse the Control menu to adjust heat a
Series D8 User’s Guide Chapter 6: Menu and Parameter ReferenceDoc. 0600-3120-2000 Watlow Anafaze 137Heat/Cool IntegralEnter the integral constant. A
Chapter 6: Menu and Parameter Reference Series D8 User’s Guide138 Watlow Anafaze Doc. 0600-3120-2000HysteresisSpecify how much the process variable m
Series D8 User’s Guide Chapter 6: Menu and Parameter ReferenceDoc. 0600-3120-2000 Watlow Anafaze 139Output MenuUse the Output menu to enable and conf
Chapter 6: Menu and Parameter Reference Series D8 User’s Guide140 Watlow Anafaze Doc. 0600-3120-2000Heat/Cool Cycle Time For a time-proportioning out
Series D8 User’s Guide Chapter 6: Menu and Parameter ReferenceDoc. 0600-3120-2000 Watlow Anafaze 141Heat/Cool ActionChoose the control action for the
List of Tables Series D8 User’s Guidexiv Watlow Anafaze Doc. 0600-3120-2000 Table 3.24—Control Class and Services 70Table 3.25—Control Class Attri
Chapter 6: Menu and Parameter Reference Series D8 User’s Guide142 Watlow Anafaze Doc. 0600-3120-2000Sensor Fail Heat/Cool OutputA loop will switch to
Series D8 User’s Guide Chapter 6: Menu and Parameter ReferenceDoc. 0600-3120-2000 Watlow Anafaze 143Heat/Cool Output CurveChoose an output curve. If
Chapter 6: Menu and Parameter Reference Series D8 User’s Guide144 Watlow Anafaze Doc. 0600-3120-2000Values: For a thermocouple or RTD input, any valu
Series D8 User’s Guide Chapter 6: Menu and Parameter ReferenceDoc. 0600-3120-2000 Watlow Anafaze 145High Deviation ValueEnter the amount by which the
Chapter 6: Menu and Parameter Reference Series D8 User’s Guide146 Watlow Anafaze Doc. 0600-3120-2000Low Deviation OutputChoose a digital output to ac
Series D8 User’s Guide Chapter 6: Menu and Parameter ReferenceDoc. 0600-3120-2000 Watlow Anafaze 147Alarm HysteresisEnter the amount by which the pro
Chapter 6: Menu and Parameter Reference Series D8 User’s Guide148 Watlow Anafaze Doc. 0600-3120-2000Process Variable Retransmit MenuUse the PV retran
Series D8 User’s Guide Chapter 6: Menu and Parameter ReferenceDoc. 0600-3120-2000 Watlow Anafaze 149Cascade MenuUse the cascade menu to configure cas
Chapter 6: Menu and Parameter Reference Series D8 User’s Guide150 Watlow Anafaze Doc. 0600-3120-2000• If the primary loop has only the heat output en
Series D8 User’s Guide Chapter 6: Menu and Parameter ReferenceDoc. 0600-3120-2000 Watlow Anafaze 151Decimal Placement for DeviceNet: See Decimal Plac
Series D8 User’s Guide List of TablesDoc.0600-3120-2000 Watlow Anafaze xv Table 6.5—Power Up Loop Modes 128Table 6.6—Digital Output Alarm Polarity
Chapter 6: Menu and Parameter Reference Series D8 User’s Guide152 Watlow Anafaze Doc. 0600-3120-2000Digital InputsThis parameter indicates the states
Series D8 User’s Guide Chapter 6: Menu and Parameter ReferenceDoc. 0600-3120-2000 Watlow Anafaze 153Test Digital Output 1 to 20Use the Test D/O param
Chapter 6: Menu and Parameter Reference Series D8 User’s Guide154 Watlow Anafaze Doc. 0600-3120-2000Table 6.16 Bit Positions for Alarm Enable and Ala
Series D8 User’s Guide Chapter 6: Menu and Parameter ReferenceDoc. 0600-3120-2000 Watlow Anafaze 155Table 6.17 Bit Positions for Alarm Status and Ala
Chapter 6: Menu and Parameter Reference Series D8 User’s Guide156 Watlow Anafaze Doc. 0600-3120-2000Heat/Cool Output Action for Watchdog Inactivity F
Doc. 0600-3120-2000 Watlow Anafaze 1577Troubleshooting and ReconfiguringThis chapter explains how to troubleshoot and reconfigure the controller.When
Chapter 7: Troubleshooting and Reconfiguring Series D8 User’s Guide158 Watlow Anafaze Doc. 0600-3120-2000CAUTION! Before trying to troubleshoot a prob
Series D8 User’s Guide Chapter 7: Troubleshooting and ReconfiguringDoc. 0600-3120-2000 Watlow Anafaze 159Process AlarmsWhen a process alarm occurs, th
Chapter 7: Troubleshooting and Reconfiguring Series D8 User’s Guide160 Watlow Anafaze Doc. 0600-3120-2000Responding to a Process AlarmYour response to
Series D8 User’s Guide Chapter 7: Troubleshooting and ReconfiguringDoc. 0600-3120-2000 Watlow Anafaze 161alarm, turns on the global alarm output. The
List of Tables Series D8 User’s Guidexvi Watlow Anafaze Doc. 0600-3120-2000 Table 8.20—Power Supply Physical Specifications 189Table 8.21—Power Su
Chapter 7: Troubleshooting and Reconfiguring Series D8 User’s Guide162 Watlow Anafaze Doc. 0600-3120-2000Reading the DeviceNet Indicator LightsThe Mod
Series D8 User’s Guide Chapter 7: Troubleshooting and ReconfiguringDoc. 0600-3120-2000 Watlow Anafaze 163Table 7.4 Network Status Indicator LightCorre
Chapter 7: Troubleshooting and Reconfiguring Series D8 User’s Guide164 Watlow Anafaze Doc. 0600-3120-2000If the Battery Dead alarm occurs, the control
Series D8 User’s Guide Chapter 7: Troubleshooting and ReconfiguringDoc. 0600-3120-2000 Watlow Anafaze 165NOTE! If the controller has failed, it is lik
Chapter 7: Troubleshooting and Reconfiguring Series D8 User’s Guide166 Watlow Anafaze Doc. 0600-3120-2000NOTE! If the controller has failed, it is lik
Series D8 User’s Guide Chapter 7: Troubleshooting and ReconfiguringDoc. 0600-3120-2000 Watlow Anafaze 167• For thermocouples, remove the thermocouple
Chapter 7: Troubleshooting and Reconfiguring Series D8 User’s Guide168 Watlow Anafaze Doc. 0600-3120-2000• Eliminate possible ground loops. See Ground
Series D8 User’s Guide Chapter 7: Troubleshooting and ReconfiguringDoc. 0600-3120-2000 Watlow Anafaze 169put is on (100 percent), the output voltage s
Chapter 7: Troubleshooting and Reconfiguring Series D8 User’s Guide170 Watlow Anafaze Doc. 0600-3120-2000Replacing the Flash Memory ChipThis procedure
Series D8 User’s Guide Chapter 7: Troubleshooting and ReconfiguringDoc. 0600-3120-2000 Watlow Anafaze 1716. Unscrew the four screws at the corners of
Doc. 0600-3120-2000 Watlow Anafaze 1 1 System Overview Manual Contents This manual describes how to install, set up, and operate a D8 series controll
Chapter 7: Troubleshooting and Reconfiguring Series D8 User’s Guide172 Watlow Anafaze Doc. 0600-3120-2000Installing Scaling ResistorsResistors are ins
Series D8 User’s Guide Chapter 7: Troubleshooting and ReconfiguringDoc. 0600-3120-2000 Watlow Anafaze 173Figure 7.4 Input Circuit Current InputsFor ea
Chapter 7: Troubleshooting and Reconfiguring Series D8 User’s Guide174 Watlow Anafaze Doc. 0600-3120-2000Voltage InputsFor each voltage input, you mus
Series D8 User’s Guide Chapter 7: Troubleshooting and ReconfiguringDoc. 0600-3120-2000 Watlow Anafaze 175RTD InputsFor each RTD input, you must instal
Chapter 7: Troubleshooting and Reconfiguring Series D8 User’s Guide176 Watlow Anafaze Doc. 0600-3120-2000Scaling and CalibrationThe controller provide
Series D8 User’s Guide Chapter 7: Troubleshooting and ReconfiguringDoc. 0600-3120-2000 Watlow Anafaze 177Configuring Dual DAC OutputsDual DAC modules
Chapter 7: Troubleshooting and Reconfiguring Series D8 User’s Guide178 Watlow Anafaze Doc. 0600-3120-20001. Power down the system (if the Dual DAC is
Doc. 0600-3120-2000 Watlow Anafaze 1798SpecificationsThis chapter contains specifications for the D8 series control-lers, TB50 terminal board, Dual DA
Chapter 8: Specifications Series D8 User’s Guide180 Watlow Anafaze Doc. 0600-3120-2000Figure 8.1 D8 Module DimensionsTable 8.3 D8 with Straight SCSI*E
Series D8 User’s Guide Chapter 8: SpecificationsDoc. 0600-3120-2000 Watlow Anafaze 181Figure 8.2 Module Dimensions and ClearanceTable 8.4 D8 Connectio
Copyright © 2005, Watlow Anafaze, Incorporated Information in this manual is subject to change without notice. No part of this publication may bere
Chapter 1: System Overview Series D8 User’s Guide2 Watlow Anafaze Doc. 0600-3120-2000 Getting Started Safety Symbols These symbols are used throughou
Chapter 8: Specifications Series D8 User’s Guide182 Watlow Anafaze Doc. 0600-3120-2000Figure 8.3 TB50 DimensionsTable 8.6 TB50 ConnectionsTable 8.7 TB
Series D8 User’s Guide Chapter 8: SpecificationsDoc. 0600-3120-2000 Watlow Anafaze 183Figure 8.4 TB50 Dimensions with Straight SCSI CableTable 8.8 TB5
Chapter 8: Specifications Series D8 User’s Guide184 Watlow Anafaze Doc. 0600-3120-2000Figure 8.5 TB50 Dimensions with Right-Angle SCSI Cable5.4 in.(13
Series D8 User’s Guide Chapter 8: SpecificationsDoc. 0600-3120-2000 Watlow Anafaze 185Inputs The controller accepts analog sensor inputs which are mea
Chapter 8: Specifications Series D8 User’s Guide186 Watlow Anafaze Doc. 0600-3120-2000Table 8.10 Thermocouple Range andResolution* True for 10 percent
Series D8 User’s Guide Chapter 8: SpecificationsDoc. 0600-3120-2000 Watlow Anafaze 187Table 8.13 Digital Inputs OutputsThe controller directly accommo
Chapter 8: Specifications Series D8 User’s Guide188 Watlow Anafaze Doc. 0600-3120-2000Digital OutputsTable 8.14 Digital Outputs Control / AlarmTable 8
Series D8 User’s Guide Chapter 8: SpecificationsDoc. 0600-3120-2000 Watlow Anafaze 189Power SupplySpecifications for the D8 power supply are available
Chapter 8: Specifications Series D8 User’s Guide190 Watlow Anafaze Doc. 0600-3120-20001.4 in(36 mm)7.5 inches(191 mm)0.19 (3/16) inch diameter0.3 inch
Series D8 User’s Guide Chapter 8: SpecificationsDoc. 0600-3120-2000 Watlow Anafaze 191Dual DAC SpecificationsThe Watlow Anafaze Dual DAC (digital-to-a
Series D8 User’s Guide Chapter 1: System OverviewDoc. 0600-3120-2000 Watlow Anafaze 3 • Direct Connection of Mixed Thermocouple Sensors: Connect mos
Chapter 8: Specifications Series D8 User’s Guide192 Watlow Anafaze Doc. 0600-3120-2000Dual DAC InputsThe Dual DAC accepts an open-collector signal fro
Series D8 User’s Guide Chapter 8: SpecificationsDoc. 0600-3120-2000 Watlow Anafaze 193Serial DAC SpecificationsWatlow Anafaze offers a Serial DAC for
Chapter 8: Specifications Series D8 User’s Guide194 Watlow Anafaze Doc. 0600-3120-2000Table 8.29 Serial DAC Agency Approvals / ComplianceSerial DAC In
Series D8 User’s Guide Chapter 8: SpecificationsDoc. 0600-3120-2000 Watlow Anafaze 195Serial DAC Analog OutputsTable 8.32 Serial DAC Analog Output Spe
Chapter 8: Specifications Series D8 User’s Guide196 Watlow Anafaze Doc. 0600-3120-200025950-00 REV ADeclaration of ConformityD8 SeriesWATLOW ANAFAZE31
Series D8 User’s Guide GlossaryDoc. 0600-3120-2000 Watlow Anafaze 197GlossaryAACSee Alternating Current.AC Line FrequencyThe frequency of the ac line
Glossary Series D8 User’s Guide198 Watlow Anafaze Doc. 0600-3120-2000CelsiusA temperature scale in which w ater freezes at 0° Cand boils at 100° C at
Series D8 User’s Guide GlossaryDoc. 0600-3120-2000 Watlow Anafaze 199Direct ActionAn output control action in which an increase in theprocess variable
Glossary Series D8 User’s Guide200 Watlow Anafaze Doc. 0600-3120-2000Global AlarmWarns that one or more alarm conditions exist by acti-vating a digita
Series D8 User’s Guide GlossaryDoc. 0600-3120-2000 Watlow Anafaze 201The item or substance that is to be heated or cooled.Low Deviation AlarmWarns tha
Chapter 1: System Overview Series D8 User’s Guide4 Watlow Anafaze Doc. 0600-3120-2000 • Nonlinear Output Curves: Select either of two nonlin-ear out
Glossary Series D8 User’s Guide202 Watlow Anafaze Doc. 0600-3120-2000Proportional Band (PB)A range in which the proportioning function of thecontrol i
Series D8 User’s Guide GlossaryDoc. 0600-3120-2000 Watlow Anafaze 203Thermocouple (T/C)A temperature sensing de vice made by joining tw odissimilar me
Glossary Series D8 User’s Guide204 Watlow Anafaze Doc. 0600-3120-2000
Series D8 User’s Guide IndexDoc. 0600-3120-2000 Watlow Anafaze 205IndexAAC Line Frequency 76, 129Address 61see also Node Addressagency compliancecontr
Index Series D8 User’s Guide206 Watlow Anafaze Doc. 0600-3120-2000on/off 118, 139reverse action 120, 141SCRs 33Serial DAC, see Serial DACsolid-state r
Series D8 User’s Guide IndexDoc. 0600-3120-2000 Watlow Anafaze 207ESD, see electrostatic dischargeException Status Byte 45, 53explicit messages 53, 55
Index Series D8 User’s Guide208 Watlow Anafaze Doc. 0600-3120-2000tools 13torque for screw terminals 24typical 12wire recommendations 20, 31wire sizes
Series D8 User’s Guide IndexDoc. 0600-3120-2000 Watlow Anafaze 209filte 137process variable retransmit, see process variable retransmitreference volta
Index Series D8 User’s Guide210 Watlow Anafaze Doc. 0600-3120-2000Ssafetyexternal safety devices 8output status on power up 9symbols and signal words
Series D8 User’s Guide IndexDoc. 0600-3120-2000 Watlow Anafaze 211TR alarm code 82troubleshooting 157–176alarms 159–161all loops are set to manual 0%
Series D8 User’s Guide Chapter 1: System OverviewDoc. 0600-3120-2000 Watlow Anafaze 5D8 Parts ListYou may have received one or more of the following c
Index Series D8 User’s Guide212 Watlow Anafaze Doc. 0600-3120-2000
Doc. 0600-3120-2000 Watlow Anafaze 213Menu StructureGlobal setup (page 125)Load setup from jobSave setup as jobBCD job loadBCD job load logicMode over
214 Watlow Anafaze Doc. 0600-3120-2000
Chapter 1: System Overview Series D8 User’s Guide6 Watlow Anafaze Doc. 0600-3120-2000Figure 1.2 D8 Special Inputs Parts ListTechnical DescriptionThis
Series D8 User’s Guide Chapter 1: System OverviewDoc. 0600-3120-2000 Watlow Anafaze 7The D8 has the following features:• Keypad and two-line, 16-chara
Chapter 1: System Overview Series D8 User’s Guide8 Watlow Anafaze Doc. 0600-3120-2000TB50 The TB50 is a screw-terminal interface for control wiring. I
Series D8 User’s Guide Chapter 1: System OverviewDoc. 0600-3120-2000 Watlow Anafaze 9vice such as an mechanical contactor. The limit controller monito
Chapter 1: System Overview Series D8 User’s Guide10 Watlow Anafaze Doc. 0600-3120-2000
Doc. 0600-3120-2000 Watlow Anafaze 112InstallationThis chapter describes how to install the D8 series controller and its peripherals. Installation of
Doc. 0600-3120-2000 Watlow Anafaze i Table of Contents List of Figures ix List of Tables xiii1 System Overview 1 Manual Contents 1Getting
Chapter 2: Installation Series D8 User’s Guide12 Watlow Anafaze Doc. 0600-3120-2000Typical InstallationFigure 2.1 shows typical installations of the c
Series D8 User’s Guide Chapter 2: InstallationDoc. 0600-3120-2000 Watlow Anafaze 13WARNING! To reduce the risk of fire or electric shock, in-stall the
Chapter 2: Installation Series D8 User’s Guide14 Watlow Anafaze Doc. 0600-3120-200041 mm (1.6 inches) for a right-angle DeviceNet connector and SCSI c
Series D8 User’s Guide Chapter 2: InstallationDoc. 0600-3120-2000 Watlow Anafaze 15terminal blocks, and cables. The controller extends 188mm (7.4 in.)
Chapter 2: Installation Series D8 User’s Guide16 Watlow Anafaze Doc. 0600-3120-2000Mounting the TB50There are two ways to mount the TB50: Use the pre-
Series D8 User’s Guide Chapter 2: InstallationDoc. 0600-3120-2000 Watlow Anafaze 17To remove the TB50 from the rail, use a flathead screw driver to un
Chapter 2: Installation Series D8 User’s Guide18 Watlow Anafaze Doc. 0600-3120-2000Mounting the Power Supply If you use your own power supply for the
Series D8 User’s Guide Chapter 2: InstallationDoc. 0600-3120-2000 Watlow Anafaze 19Mounting the Dual DAC or Serial DAC ModuleThis section describes ho
Chapter 2: Installation Series D8 User’s Guide20 Watlow Anafaze Doc. 0600-3120-2000System WiringSuccessful installation and operation of the control s
Series D8 User’s Guide Chapter 2: InstallationDoc. 0600-3120-2000 Watlow Anafaze 21Table 2.1 Cable RecommendationsNoise Suppression The D8 outputs are
Table of Contents Series D8 User’s Guideii Watlow Anafaze Doc. 0600-3120-2000 RTD Input Connections 30Voltage Input Connections 30Current Input C
Chapter 2: Installation Series D8 User’s Guide22 Watlow Anafaze Doc. 0600-3120-2000• Connect the D8 case to earth ground. The D8 system in-cludes nois
Series D8 User’s Guide Chapter 2: InstallationDoc. 0600-3120-2000 Watlow Anafaze 23The best way to avoid ground loops is to minimize unneces-sary conn
Chapter 2: Installation Series D8 User’s Guide24 Watlow Anafaze Doc. 0600-3120-2000Table 2.2 Power Connections1. Connect the dc common terminal on the
Series D8 User’s Guide Chapter 2: InstallationDoc. 0600-3120-2000 Watlow Anafaze 25CAUTION! To prevent damage from incorrect connec-tions, do not turn
Chapter 2: Installation Series D8 User’s Guide26 Watlow Anafaze Doc. 0600-3120-2000Testing the SystemThis section explains how to test the controller
Series D8 User’s Guide Chapter 2: InstallationDoc. 0600-3120-2000 Watlow Anafaze 27Digital Input TestUse the following procedure to test digital input
Chapter 2: Installation Series D8 User’s Guide28 Watlow Anafaze Doc. 0600-3120-2000Table 2.3 TB1 Connections NOTE!1 Terminals 11 to 18 are not used wi
Series D8 User’s Guide Chapter 2: InstallationDoc. 0600-3120-2000 Watlow Anafaze 29Thermocouple ConnectionsConnect the positive lead of the thermocoup
Chapter 2: Installation Series D8 User’s Guide30 Watlow Anafaze Doc. 0600-3120-2000RTD Input ConnectionsRTD inputs require accessory resistors. Watlow
Series D8 User’s Guide Chapter 2: InstallationDoc. 0600-3120-2000 Watlow Anafaze 31Wiring Control and Digital I/OThis section describes how to wire an
Series D8 User’s Guide Table of ContentsDoc. 0600-3120-2000 Watlow Anafaze iii PV Retransmit Object 72Ratio Object 73Cascade Object 74Global Ob
Chapter 2: Installation Series D8 User’s Guide32 Watlow Anafaze Doc. 0600-3120-2000Table 2.4 Digital Output States and Values Stored in the Controller
Series D8 User’s Guide Chapter 2: InstallationDoc. 0600-3120-2000 Watlow Anafaze 33Configuring OutputsAs you choose outputs for control and alarms, be
Chapter 2: Installation Series D8 User’s Guide34 Watlow Anafaze Doc. 0600-3120-2000Figure 2.19 Output Connections Using External Power SupplyCPU Watch
Series D8 User’s Guide Chapter 2: InstallationDoc. 0600-3120-2000 Watlow Anafaze 35Digital InputsAll digital inputs are transistor-transistor logic (T
Chapter 2: Installation Series D8 User’s Guide36 Watlow Anafaze Doc. 0600-3120-2000Functions Activated by Digital InputsUse digital inputs to activate
Series D8 User’s Guide Chapter 2: InstallationDoc. 0600-3120-2000 Watlow Anafaze 37TB50 ConnectionsTable 2.7 TB50 Connections1 The indicated outputs a
Chapter 2: Installation Series D8 User’s Guide38 Watlow Anafaze Doc. 0600-3120-2000Analog OutputsAnalog outputs can be provided by using a Dual DAC or
Series D8 User’s Guide Chapter 2: InstallationDoc. 0600-3120-2000 Watlow Anafaze 39Figure 2.24 Dual DAC with Voltage OutputWiring the Serial DACThe Se
Chapter 2: Installation Series D8 User’s Guide40 Watlow Anafaze Doc. 0600-3120-2000Figure 2.25 Single/Multiple Serial DACsConnecting the D8 to a Devic
Series D8 User’s Guide Chapter 2: InstallationDoc. 0600-3120-2000 Watlow Anafaze 41Figure 2.27 DeviceNet ConnectorPinoutFigure 2.28 PinoutTable 2.8 De
Table of Contents Series D8 User’s Guideiv Watlow Anafaze Doc. 0600-3120-2000 5 Tuning and Control 111 Control Algorithms 111 On/Off Control 1
Chapter 2: Installation Series D8 User’s Guide42 Watlow Anafaze Doc. 0600-3120-2000Network LengthThe network speed is limited by the end-to-end networ
Series D8 User’s Guide Chapter 2: InstallationDoc. 0600-3120-2000 Watlow Anafaze 43selection, the controller will always come back up on the net-work
Chapter 2: Installation Series D8 User’s Guide44 Watlow Anafaze Doc. 0600-3120-2000Table 2.10 Module Status Indicator LightTable 2.11 Network Status I
Doc. 0600-3120-2000 Watlow Anafaze 453Communicating by DeviceNetThis chapter explains how to add a D8 series controller to a DeviceNet network and how
Chapter 3: Communicating by DeviceNet Series D8 User’s Guide46 Watlow Anafaze Doc. 0600-3120-2000of data from the D8 to the PLC or other device, will
Series D8 User’s Guide Chapter 3: Communicating by DeviceNetDoc. 0600-3120-2000 Watlow Anafaze 47Figure 3.1 RSNetWorx On-line withFound Devices Figure
Chapter 3: Communicating by DeviceNet Series D8 User’s Guide48 Watlow Anafaze Doc. 0600-3120-2000Table 3.1 Number of BytesFigure 3.2 The D8 Registered
Series D8 User’s Guide Chapter 3: Communicating by DeviceNetDoc. 0600-3120-2000 Watlow Anafaze 49A. Registered without the Watlow EDS B. Registered wi
Chapter 3: Communicating by DeviceNet Series D8 User’s Guide50 Watlow Anafaze Doc. 0600-3120-2000Figure 3.4 Parameters TabMapping Polled I/O DataOnce
Series D8 User’s Guide Chapter 3: Communicating by DeviceNetDoc. 0600-3120-2000 Watlow Anafaze 51device starting at the next available byte in the PLC
Series D8 User’s Guide Table of ContentsDoc. 0600-3120-2000 Watlow Anafaze v Input High Signal 134Input Range Low 135Input Low Signal 135Input
Chapter 3: Communicating by DeviceNet Series D8 User’s Guide52 Watlow Anafaze Doc. 0600-3120-2000The Node list in Figure 3.6 indicates that the scanne
Series D8 User’s Guide Chapter 3: Communicating by DeviceNetDoc. 0600-3120-2000 Watlow Anafaze 53Figure 3.7 Advanced Mapping Dialog BoxThe D8's p
Chapter 3: Communicating by DeviceNet Series D8 User’s Guide54 Watlow Anafaze Doc. 0600-3120-2000tions from one PLC manufacturer to another, the same
Series D8 User’s Guide Chapter 3: Communicating by DeviceNetDoc. 0600-3120-2000 Watlow Anafaze 55Figure 3.8 also shows the power level for loop 1 bein
Chapter 3: Communicating by DeviceNet Series D8 User’s Guide56 Watlow Anafaze Doc. 0600-3120-2000 Figure 3.10 Explicit Write in LadderNOTE! The number
Series D8 User’s Guide Chapter 3: Communicating by DeviceNetDoc. 0600-3120-2000 Watlow Anafaze 57Table 3.2 Outbound Transaction HeaderUp to 32 words a
Chapter 3: Communicating by DeviceNet Series D8 User’s Guide58 Watlow Anafaze Doc. 0600-3120-2000Figure 3.11 Explicit Read in LadderWhen I:1/15 comes
Series D8 User’s Guide Chapter 3: Communicating by DeviceNetDoc. 0600-3120-2000 Watlow Anafaze 59phrase and in some cases a number, see the parameter
Chapter 3: Communicating by DeviceNet Series D8 User’s Guide60 Watlow Anafaze Doc. 0600-3120-2000To determine the integer value to set in the controll
Series D8 User’s Guide Chapter 3: Communicating by DeviceNetDoc. 0600-3120-2000 Watlow Anafaze 61AddressingAll data is referenced using a four-part de
Table of Contents Series D8 User’s Guidevi Watlow Anafaze Doc. 0600-3120-2000 Digital Inputs 152Keypad Test 152Display Test 152Test Digital Out
Chapter 3: Communicating by DeviceNet Series D8 User’s Guide62 Watlow Anafaze Doc. 0600-3120-2000Table 3.7 Identity Class and ServicesTable 3.8 Identi
Series D8 User’s Guide Chapter 3: Communicating by DeviceNetDoc. 0600-3120-2000 Watlow Anafaze 63DeviceNet ObjectThe DeviceNet object is used to provi
Chapter 3: Communicating by DeviceNet Series D8 User’s Guide64 Watlow Anafaze Doc. 0600-3120-2000Table 3.14 Assembly Class and ServicesTable 3.15 Asse
Series D8 User’s Guide Chapter 3: Communicating by DeviceNetDoc. 0600-3120-2000 Watlow Anafaze 65Figure 3.12 D84 Produced Static Input Figure 3.13 D
Chapter 3: Communicating by DeviceNet Series D8 User’s Guide66 Watlow Anafaze Doc. 0600-3120-2000Figure 3.15 D88 Consumed Static Output Connection Obj
Series D8 User’s Guide Chapter 3: Communicating by DeviceNetDoc. 0600-3120-2000 Watlow Anafaze 67Input ObjectThe Input Object provides read/write acce
Chapter 3: Communicating by DeviceNet Series D8 User’s Guide68 Watlow Anafaze Doc. 0600-3120-2000Table 3.20 Input Instance Attributes(Instances 1 to 4
Series D8 User’s Guide Chapter 3: Communicating by DeviceNetDoc. 0600-3120-2000 Watlow Anafaze 69Table 3.22 Output Class Attributes (Instance 0)Table
Chapter 3: Communicating by DeviceNet Series D8 User’s Guide70 Watlow Anafaze Doc. 0600-3120-2000NOTE! All successful explicit message responsesfrom a
Series D8 User’s Guide Chapter 3: Communicating by DeviceNetDoc. 0600-3120-2000 Watlow Anafaze 71NOTE! All successful explicit message responsesfrom a
Series D8 User’s Guide Table of ContentsDoc. 0600-3120-2000 Watlow Anafaze vii Serial DAC Specifications 193 Serial DAC Inputs 194Serial DAC Anal
Chapter 3: Communicating by DeviceNet Series D8 User’s Guide72 Watlow Anafaze Doc. 0600-3120-2000NOTE! All successful explicit message responsesfrom a
Series D8 User’s Guide Chapter 3: Communicating by DeviceNetDoc. 0600-3120-2000 Watlow Anafaze 73Table 3.32 PV Retransmit Instance Attributes(Instance
Chapter 3: Communicating by DeviceNet Series D8 User’s Guide74 Watlow Anafaze Doc. 0600-3120-2000Table 3.35 Ratio Instance Attributes(Instances 1 to 4
Series D8 User’s Guide Chapter 3: Communicating by DeviceNetDoc. 0600-3120-2000 Watlow Anafaze 75Table 3.38 Cascade Instance Attributes(Instances 1 to
Chapter 3: Communicating by DeviceNet Series D8 User’s Guide76 Watlow Anafaze Doc. 0600-3120-2000Table 3.41 Global Instance Attributes(Instance 1)* Le
Doc. 0600-3120-2000 Watlow Anafaze 774Operation and SetupThis chapter explains how to use the keypad and display to op-erate the controller. This chap
Chapter 4: Operation and Setup Series D8 User’s Guide78 Watlow Anafaze Doc. 0600-3120-2000Figure 4.1 General Navigation Map02 1025∞C 1050au
Series D8 User’s Guide Chapter 4: Operation and SetupDoc. 0600-3120-2000 Watlow Anafaze 79KeypadFigure 4.2 Keypad NavigationAccess the setup menus (pr
Chapter 4: Operation and Setup Series D8 User’s Guide80 Watlow Anafaze Doc. 0600-3120-2000DisplaysLoop DisplayThe loop display shows detailed informat
Series D8 User’s Guide Chapter 4: Operation and SetupDoc. 0600-3120-2000 Watlow Anafaze 81Alarm DisplaysIf an alarm condition occurs, the controller d
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